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Report - - British Nylon Spinners - Pontypool - Oct 2012 | Industrial Sites | 28DaysLater.co.uk

Report - British Nylon Spinners - Pontypool - Oct 2012

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I posted a lead on this site about a year ago now but there was no interest from anyone. I wasn't really surprised but i knew it was worth the effort and eventually found time to give it at least some of the attention it deserves. This amazing 1950s factory dominates the local landscape and i was in love as soon as i clapped eyes on it. Its just OLD, classic 50s industry, not just a factory but a head quarters, research centre and of course social centre all in one place. That said don't get to excited as nowadays the site has mostly been reused. The offices have been taken over by various companies (including the police!), the social club is now all but demolished and the factories ground floor has been crudely transformed into a distribution warehouse (all be it one that cant afford lighting!). That said i knew from just looking at the place there would be something to see and i was right!

Rather than copy and paste your usual history off the internet i bought a book on the place and can give you a bit of a summery myself. Want to know how to find these places time and time again? Its simple really, get interested in the places, not the just the exploring!
The works were built in the late 1940s to replace earlier factories in Coventry and Stowmarket that had sustained damage during the war. If it isn't obvious from the name the plants main function was the spinning of nylon fibres to be woven into new 'artificial fabrics'. Some were further processed on warping looms to be used on modern weaving machinery and some simply bailed up for use in the original machinery of traditional Yorkshire woollen mills. Raw nylon material was manufactured at a new ICI plant on Teeside and transported down to South Wales for processing. BNS ceased to exist in the mid 1960s and the plant fell under the ICI brand for many years before being sold to Du Pont and latterly coming under the wing of a company called Terram (although it appears by this point only a small area of the works remained in use.)

This was really more of a infiltration than a traditional 'derelict building experience'. As so much of the site has been reused there is really no option to sneak about too much so we simply used a bit of social engineering. We bypassed the main security hut and found ourself on site were it was possible to 'get to know the locals' a little. After asking around a few people we had a name of the man we needed (or should i say, should have needed) to see but in reality a 10 minute hide around the corner and a few thumbs up to the man on the forklift was all that was needed and we were in!

The obvious target was the main 'spinning tower' which was a bit of a mystery, what was in there? Boiler house? Spinning machines? It turned out to be storage bunkers for the raw nylon. Maybe not as epic as i had hoped but still nice and very original. After this we pressed on into the first floor. This was one of the ventilation floors. A critical part of the process as controlling the temperature of the plant was imperative. Again very old and very original if a little sparse of smaller items to look at. The third area was slightly more modern in feel and contained some of the last spinning machines to operate on the site. They appeared to have been out of use quite a while but were a proper 'crystal maze industrial zone' of rusty metal and oozing chemicals. Too dark and dank for many pictures but interesting to see none the less. 4 hours later we made our escape happy with what we had seen but conscious that we had probably only coved maybe 1/4 of the main plant and a couple of the outbuildings. I urge someone to go see if they can do the rest. It was possible but maybe a little 'on top' for a Friday morning. Eddie Stobart drivers tend to stare!


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Taffyterry

28DL Member
28DL Member
I worked there from August 1964 'till August 1967 (15 years old) as a junior works operative. One of my tasks was to visit various areas of the factory, and take notes on the procceses. Now 58 years later, I still have that note book, it brings back so many memories, when I take the time to look through it. As someone had said. The plant was temperature, and humidity controlled, not only that but the air was actually washed to ensure 'Clean' air was circulated. I have to admit it seems such a shame that it closed down. When I think of the number of girls, and guys that worked there, most being bussed in for each shift. Moreso as the employment oppertunities for work in this part of South Wales is scant, in a manor of speaking. I have seen so many changes in the valleys, not all good. Once again Wales is on the back foot again.
 

JamesH55

28DL Member
28DL Member
I posted a lead on this site about a year ago now but there was no interest from anyone. I wasn't really surprised but i knew it was worth the effort and eventually found time to give it at least some of the attention it deserves. This amazing 1950s factory dominates the local landscape and i was in love as soon as i clapped eyes on it. Its just OLD, classic 50s industry, not just a factory but a head quarters, research centre and of course social centre all in one place. That said don't get to excited as nowadays the site has mostly been reused. The offices have been taken over by various companies (including the police!), the social club is now all but demolished and the factories ground floor has been crudely transformed into a distribution warehouse (all be it one that cant afford lighting!). That said i knew from just looking at the place there would be something to see and i was right!

Rather than copy and paste your usual history off the internet i bought a book on the place and can give you a bit of a summery myself. Want to know how to find these places time and time again? Its simple really, get interested in the places, not the just the exploring!
The works were built in the late 1940s to replace earlier factories in Coventry and Stowmarket that had sustained damage during the war. If it isn't obvious from the name the plants main function was the spinning of nylon fibres to be woven into new 'artificial fabrics'. Some were further processed on warping looms to be used on modern weaving machinery and some simply bailed up for use in the original machinery of traditional Yorkshire woollen mills. Raw nylon material was manufactured at a new ICI plant on Teeside and transported down to South Wales for processing. BNS ceased to exist in the mid 1960s and the plant fell under the ICI brand for many years before being sold to Du Pont and latterly coming under the wing of a company called Terram (although it appears by this point only a small area of the works remained in use.)

This was really more of a infiltration than a traditional 'derelict building experience'. As so much of the site has been reused there is really no option to sneak about too much so we simply used a bit of social engineering. We bypassed the main security hut and found ourself on site were it was possible to 'get to know the locals' a little. After asking around a few people we had a name of the man we needed (or should i say, should have needed) to see but in reality a 10 minute hide around the corner and a few thumbs up to the man on the forklift was all that was needed and we were in!

The obvious target was the main 'spinning tower' which was a bit of a mystery, what was in there? Boiler house? Spinning machines? It turned out to be storage bunkers for the raw nylon. Maybe not as epic as i had hoped but still nice and very original. After this we pressed on into the first floor. This was one of the ventilation floors. A critical part of the process as controlling the temperature of the plant was imperative. Again very old and very original if a little sparse of smaller items to look at. The third area was slightly more modern in feel and contained some of the last spinning machines to operate on the site. They appeared to have been out of use quite a while but were a proper 'crystal maze industrial zone' of rusty metal and oozing chemicals. Too dark and dank for many pictures but interesting to see none the less. 4 hours later we made our escape happy with what we had seen but conscious that we had probably only coved maybe 1/4 of the main plant and a couple of the outbuildings. I urge someone to go see if they can do the rest. It was possible but maybe a little 'on top' for a Friday morning. Eddie Stobart drivers tend to stare!


8201087324_c3f5122018_c.jpg


8200999046_cd957e6d2f_c.jpg


8201007824_157db121db_z.jpg
8199912183_56d32e5fed_z.jpg


8199911103_d7eec1a06a_c.jpg


8201012658_91703eeb6c_c.jpg


8199926645_9c4df5bae0_c.jpg


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8201013832_dd5279099d_z.jpg


8199925611_ab92dac4fd_c.jpg


8187795539_d974dd99bf_c.jpg


8199924197_7f5646e804_c.jpg


8199923241_9df93aa15a_c.jpg


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8199930273_61ff974cbe_c.jpg


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I carried out works on this Pontypool site, from the mid eighties. When I first was there, they had many gardeners, and an enormous green house for the site. We modified and adjusted airflows to both the general areas through ventilation ducting, and to the spinning machines through Quench-Air high pressure fans. Most of the ventilation fans had 100 hp motors, and delivered around 45 m3/s, running at around 700rpm. The fans were generally only started once, and then left to run, as they did not have inverter starting. You would normally expect at least one of the seven drive belts to snap on start-up.
A similar factory was up the road at ICI Gloucester.
 
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