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Report - - Middleton Mine . Derbyshire. August 2015 | Mines and Quarries | 28DaysLater.co.uk

Report - Middleton Mine . Derbyshire. August 2015

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ACID- REFLUX

28DL Full Member
28DL Full Member
Middleton Mine info shamelessly lifted off the Internet courtesy of Dogtown"s report from a few years ago ;)

This account of Middleton Mine was written in 1993.

Middleton Mine is located 4 miles south-west of the small town of Matlock. The mine works the Hopton-Wood Limestone which occurs underneath Middleton Moor. Middleton Moor is on the southern margin of an area of the Peak District known as the The White Peak, a block of carboniferous limestone stretching 50 kilometres north to south and 20 kilometres west to east.

Historical

It is difficult to pinpoint exactly when Hopton-wood limestone was first extracted on the site now occupied by Middleton Mine. Certainly by the 1900's there was a well established dimension stone operation at the site. It was a surface operation and was cut where the Hopton-wood outcrops on the eastern flank of Middleton Moor in the middle of the village of Middleton-by-Wirksworth.

Dimension stone operations continued until the 1950's when due to the rapid development of concrete technology the demand for natural stone products fell. Derbyshire Stone, the then operators and owners of the site, had pre-empted this fall in demand by developing a small processing plant to crush the limestone to supply the steel and sugar industry.

Towards the end of the decade the situation with the surface operations reached a point where it became increasingly uneconomic to keep stripping the overburden (which was increasing in depth as a quarry cut into the moor) to gain access to the high purity Hopton-wood beds. The Company was reluctant to lose the customer base it had built up with the processed products, so the decision to commence underground operations was taken.

The company at that time were operating a lead mine in Matlock and moved two of the personnel to Middleton. Work on a drift access was started on February the 4th 1959 and to date approximately 16 million tonnes of high grade limestone have been extracted for the underground workings.

At present Middleton Mine consists of 35 kilometres of workings covering an area of 1400 metres west to east and 800 m north to south. Middleton Mine is divided into five main production areas by normal faults.

In 1968 Derbyshire Stone was absorbed into the Tarmac Group who ultimately put the mine up for sale towards the end of 1990 along with two other units located in Derbyshire which formed it's Industrial Product Division The three Units were purchased by Croxton and Garry Limited who were owned equally by Pluess-Staufer and Blue Circle at the time of the purchase. Pluess-Staufer are now the sole owners of Omya Croxton and Garry.

Mining method

The current method of working is room and pillar, with rooms 13 m wide and pillars 17 m square. The extraction height is 8 m. This is an increase from the original pattern of 11 m wide roadways and 14 m square pillars.

The production cycle

The production cycle has five stages:

Scaling - when the loose rock is barred down from the face, roof and walls. This can either be done mechanically or by hand,

Drilling - the face is then drilled using a twin boom jumbo rig to a depth of 4.8 m. Sixty six holes are drilled per face in a wedge pattern.

Blasting - after drilling the face is charged using ammonium nitrate and fuel oil as the bulk explosive. Two or three headings a day are charged depending on production requirements and these are fired at the end of the working shift. Each blast produces approximately 950 tonnes and advances the face 4 to 4.5 m.

Loading - the blasted material is loaded by a Komatsu face shovel into 30 tonne dump trucks. These haul the blasted rock to an underground processing plant where the material is crushed and screened.

Crushing and Screening - the underground plant produced a feed for the Middleton Surface Plant, Hopton Plant and a Screened Aglime. The Surface Plant has tertiary crushing, screening and drying processes.

Manning

The distribution of the manpower is
Management 2
Underground 16
Surface Plant 7
Loading for sale 4
Maintenance 6
Apprentice 1
Clerical 3 [ inc 2 part time]
Cleaning Staff 1 [ part time]

Total 40

End use

Middleton Mine produces a range of products varying in size from 125 mm to 150 microns. These products are used to supply industries as diverse as glass making, sugar refining, mastic asphalt, vinyl floor coverings, bathroom ware, fertilisers and animal feed products
The largest single customer is the sister plant at Hopton where it is ground in various grades from 250 micron to 12 micron. The limestone is usually employed as a filler or extender in rubber, plastics, ceramics, adhesives and other industrial manufacturing process.

Visited with @WildBoyz @Raz @Hydro3xploric @Maniac @The_Raw @Idavoll doll @elliot5200 & lots of others i can"t remember sorry. Thanks for the invite & associated goings on lol really appreciate it, especially all the hard work @Maniac put in :thumb

Didn"t bother taking many pics in here, which is a first. The scale of this place is quite mind blowing, (especially as we"d been inside the local Chert Mines a few hours earlier trying not to knock rotten pit props and precariously perched rock supports over as we squeezed through the corridors) & then we get here where you can probably Jack-knife a HGV and not touch the sides in most of it ...i imagine ?

The main issues down here apart from the surprising amount of Dust (which i found weird as it was very damp inside & obviously no recent traffic.......apart from the Motorbikes already inside :) which added to the reflective properties of the Limestone (not good) the main concern is there"s nothing to scale the place off, there"s no 50 Tonne Dump Trucks to show how F@cking vast these workings are and in hindsight we should have taken more people shots, but shooting UWA lens does not help one little bit :)

Oh and when your Camera falls 5ft + onto solid Limestone it Fucking screams! or i did :eek:

So anyway short & sweet on pics. We did visit the Fans but as i"d already tried to kill my camera i"d lost interest in taking pics & resorted to just being @WildBoyz lighting Bitch........again (you F"ing light Poacher lol) And after getting lost on the way out i didn"t take any others or externals.

Thanks to The_Raw for the singing & dancing & Japanese miming. It"ll be with me for a very long time :Not Worthy


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And if you look hard, you can just make out @Raz near the middle of the pic
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Raz

28DL Full Member
28DL Full Member
Good report mate enjoyed reading the history, was a fun day and If I would have been able to see that huge drop I was next to I think I would of thought twice about standing there!!
 

The_Raw

Moderator
Staff member
Moderator
Some epic shots there mate, very impressive indeed. You may be the only person that will ever witness my Japanese dancing, my memory is vague at best :p
 

ACID- REFLUX

28DL Full Member
28DL Full Member
Good report mate enjoyed reading the history, was a fun day and If I would have been able to see that huge drop I was next to I think I would of thought twice about standing there!!

Cheers, glad i didn"t write it :)

Yeah it was certainly an impressive drop mate, TBH i"m surprised you didn"t fall off the edge as i burnt your retinas out .....thanks for posing & nice to finally meet up :thumb
 

ACID- REFLUX

28DL Full Member
28DL Full Member
Some epic shots there mate, very impressive indeed. You may be the only person that will ever witness my Japanese dancing, my memory is vague at best :p

Cheers mate :thumb

I just regret not videoing you, that would have crashed the 28 server :Not Worthy lol
 

professor frink

Reppin Bumbaclaat
28DL Full Member
It's a pretty impressive place, ideally you need some form of motorised transport to get around the place though :thumb
Any images of the bikes in action?
 

Mutagen

28DL Full Member
28DL Full Member
Just wow. Enjoyed the other write-ups from this trip and yours was no exception, mate. Fabulous work - definitely need to get myself over there to see that one. Puts me in mind of the potash mine up this way in terms of scale.
 

ACID- REFLUX

28DL Full Member
28DL Full Member
Nice photos - loving that one with Raz, truly shows the sheer size of that place.

Thanks for the chicken sarnie too. :)

Cheers mate ;) & nice to meet up

Have to take an inflatable Dump Truck or something to scale it better next time :)

& you could have had the other 2 baguettes , would have saved me carrying them back to the car :D
 
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